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Product Qualification and Testing

We monitor critical phases of the production process with proprietary data logging technology. We incorporate strategic disciplined processes including APQP (Advanced Product Quality Planning) to ensure that a specific, structured sequence of operations is completed to prevent potential quality problems. API’s careful adherence to ISO controlled standard processes guarantees that from conception to design development and into production and final inspection that an API team member is providing the proper oversight and monitoring at each stage in the process.

Testers and handlers are designed and fabricated in-house to ensure application of optimal methods, accuracy, and maximum throughput. Integral to finding solutions to frequency control problems is the ability to test for compliance. In order to successfully test these complex designs, we have invested heavily in high performance test equipment.

Product qualifications

MIL-STD-883 Group A

Test Description MIL-STD-883
Method Condition In House
Salt Spray 1001 -  
Moisture Resistance 1002 II  
Mechanical Shock 2004 -
Barometric Pressure 3001 -
Internal Visual 2017 -
Stabilization Bake 1008 24 hrs @ 150°C
Temperature Cycle 1010 -65°C to 150°C
Constant Acceleration 2001 5000 G y1
Hermetic Seal (Fine & Gross) 1014 A and C
Burn In 1015 168 hrs @ 85°C
External Visual 2009 -
Steady State Life 108 D

MIL-STD-202 Group B

Test Description MIL-STD-202
Method Condition
Vibration 204 G
Thermal Shock 107 A-1
Salt Spray 1009 A
Moisture Resistance 106 -
Mechanical Shock 213 I
Barometric Pressure 105 C
Resistance to Solder Heat 210 B
Lead Integrity 2004 B2

MIL-PRF-38534F Group C

Test Method Conditions (PI)
External Visual 2009  
PIND 2020  
Temperature Cycling 1010 C, 20 Cycles
Temperature Cycling 1010 C, 10 Cycles
Mechanical Shock 2002 B, Y1 Direction or 3000 g's, Y1 Direction
Seal (Fine and Gross) 1014  
Visual Examination 1010  
Endpoint Electrical *  
Steady state life 1005 1000 hours at 125°C or equivalent (1005)
Endpoint Electrical *  
Internal Water Vapor 1018  
Internal Visual and Mechanical 2014  
Wire bond strength 2011  
Element Shear 2019  
ESD 3015  
* in accordance with the applicable device specification

MIL-PRF-38534F Group D

Description Method Condition (PI)
Thermal Shock 1011 C
Stabilization Bake 1008 150°C, 1 Hour
Lead Integrity 2004 B2
Seal (Fine and Gross) 1014 A, D
Salt Atmosphere 1009 A, D
Metal Package Isolation 1003 600 V DC , 100 nA Max.

MIL-PRF-38534F Class K

Test Method Conditions (PI)
Preseal Burn-in 1030  
Non-Destructive Bond Pull 2023  
Internal Visual 2017  
Temperature Cycling 1010 C, 10 Cycles
Mechanical Shock or Constant Acceleration 2002/2001 B, (Y1 Direction) 3000 g's, Y1 Direction only
PIND 2020 Condition A shall be used for Class K,
unless otherwise specified.
Pre Burn-in Electrical *  
Burn-in 1015  
Final Electrical Test *  
Seal (Fine and Gross) 1014  
Radiographic** 2012  
External Visual 2009  
 * in accordance with the applicable device specification
** Will be designed to meet requirements, but Radiographic Test Results not included.

In-house Test Equipment:

  • VLSI Test
  • Mixed Signal Test Stations
  • MMW LabView Test & Chamber
  • Custom ATE Station
  • High Power Tester
  • RF Test Bench
  • Wirebond Pull and Shear Tester
  • Pressurizing Helium Chamber
  • Fine Leak Test
  • Real Time X-Ray
  • Centrifuge
  • Gross Leak Test
  • PIND Test
  • Thermal Shock
  • S-parameter testing
  • Phase noise testing
  • AM noise testing
  • Pulsed RF measurements
  • Noise figure testing
  • Surge testing and power handling
  • EN testing for European requirements
  • Automated Test & Data Recording
  • Extensive Burn-in and Thermal Cycling Capabilities
  • Shock & Vibration Testing

API’s Featured Certifications:

  • ISO 9001:2008
  • AS9100 Facilities
  • ANSI 20.20 Compliant Facilities
  • Department of State ITAR Compliant
  • Cleared Facilities & Personnel
  • Six Sigma Greenbelts
  • Hybrid Lab certified MIL-PRF-38534 (Class H and K)
  • QPL MIL-PRF-15733 & MIL-PRF-28861 (Selected Products)
  • MIL-STD 790 (DSCC), MIL-STD 1553 (Data Bus), MIL-STD 883 (Hybrid), MIL-STD 202 (Passive), MIL-STD-810 (Systems), MIL-STD 461 A/B/C/D/E (EMC), MIL-STD 1399 Surge (EMC)
  • Solder/Assembly J-STD-001 Class 3 and IPC-A-610
  • NEBS Approved (Selected Products)
  • RoHS Compliant (Selected Products)
  • TEMPEST Certifications including: CID/09/15(A), NSTISSAM TEMPEST/I-92, SDIP 27
  • View Quality System Certificates by facility location.

Expert Engineers:

Our engineers prefer to design using proven circuits and approaches, but they also explore the use of more exotic methods. API Technologies conducts internal research and development programs that attempt to exploit new technologies. API offers an extensive design library including the combined efforts of our engineers from:

  • Spectrum Microwave
  • C-MAC
  • Cobham MAL
  • SenDEC
  • National Hybrid
  • Amplifonix
  • Q-Bit
  • Magnum Microwave
  • Radian Technologies
  • FSY Microwave
  • Salisbury Engineering

This talented staff of engineering professionals comes from a diverse set of design backgrounds including Filter, Mixer, Oscillator, Systems, Receiver and Synthesizer experience.

State of the Art Software:

  • AutoCAD
  • SolidWorks
  • PSpice
  • PCad
  • Or Cad
  • Finite Element Analysis for Thermals
  • Ansoft HFSS
  • Microsoft Office
  • Agilent ADS Design Suite
  • Labview
  • Agilent Genesys
  • Cadence Allegro
  • Ansoft Designer
  • Sonnet EM Simulator
  • RF/Microwave Simulation Tools – Linear & Non-linear
  • Thermal Modeling